2019 new Patent Advanced Design Mustard Oil Refinery from Huatai Machinery

  • >=1 Plants
    $100,000.00
Model Number:
HT-GPF
Power(W):
Depends on Project size and capacity
Shipping:
Support Sea freight
Lead Time:
Quantity(Plants) 1 - 1 >1
Est. Time(days) 30 Negotiable
Customization:
Color (Min. Order: 1 Plants)
Voltage (Min. Order: 1 Plants)

More

Capacity (Min. Order: 1 Plants)
Automatic (Min. Order: 1 Plants)
Continuous (Min. Order: 1 Plants) Less
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Overview
Quick Details
Applicable Industries:
Manufacturing Plant, Food & Beverage Factory, Farms, Edible oil manufacturer
Condition:
New
Usage:
Produce Rapeseed Oil
Type:
Cold & Hot Pressing Machine
Automatic Grade:
Automatic
Production Capacity:
100%
Place of Origin:
Henan, China
Brand Name:
HUATAI
Voltage:
Customization
Dimension(L*W*H):
Customization
Weight:
Customization
Certification:
CE , ISO, EAC
Warranty:
More than 5 Years
After-sales Service Provided:
Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support
Machine Material:
304 Stainless Steel mainly
Function:
Oil Press + Refinery + Filler
Capacity:
2-200 Ton Per Day or Customize
Automatic:
Automatic or Semi-automatic
design effort:
Providing Designer & Researcher
Installation:
Providing Engineer & Build Team
Continuous:
Continuous or Semi-continuous
Multi-Purpose:
Can be used for other oil Material
Grade of final oil:
Grade 1, 2, 3 or Local Standard
Single Buy a Specific Machine:
Available
Supply Ability
Supply Ability:
72 Set/Sets per Month
Packaging & Delivery
Packaging Details
Wooden Cases for Small device
Steel Frame for Medium-sized equipment
20' or 40' Container directly for Large equipment
Port
From Qingdao, Shanghai, etc to Any port in the world
Lead Time :
Quantity(Plants) 1 - 1 >1
Est. Time(days) 30 To be negotiated

2017 Advanced design mustard Oil Refinery from Huatai Machinery

Brief Introduction of Huatai Company:

Henan Huatai Cereals & Oils Machinery Co., Ltd. (short for HHFOME) is located in the Industry cluster of Huaxian, Henan Province which covering 100,000.00 square meters and have more than 580 staffs. We are a large scale grain and oil equipments production enterprise which specialized in researching, designing, manufacturing, installation. Since now we have got 22 items national patents, 6 international prizes, etc. Our equipments have got ISO9001, SGS, CE, IAF and CNAS certifications. Also we have been exported to Bolivia, Sudan, Kazakhstan, Russia, Tajikistan, Malaysia, Indonesia, Bangladesh, Vietnam, Thailand, Burma, etc. All of our members will try our best to help you build a powerful and most suitable plant to save your costs and get max benefits.

 

 

The common vegetable oil refining equipment includes three the following three sections:

 

(There are mainly three kind production craft: batch refining, semi-continuous refining and fullly continuous refining. Our engineers can design the plant according to your requests)

 

1. Crude oil degumming, water washing and drying process

2. Crude oil bleaching process

4. Crude oil deodorization process

If the crude oils are sunflower oil, corn germ oil, rice bran oil, and tea oil, the refining plant shall add dewaxing process(also called winterization process) to remove the waxes. If the crude oil is palm oil, maybe u will need the palm oil fractionation process to separate palm oil into palm olein and palm stearin.

 

 

The followings are detail description of common refining processes:

---Quality Index of Crude Oil:

 

Item

Quality index

Smell & Taste

Oil inherent original smell and taste, no desirable odor

Moisture&Volatiles (%)

0.2

Insoluble Impurities (%)

0.2

Acid Value(KOH) (mg/g)

4.0

Peroxide Value(mmol/kg)

7.5

Residue Solvent(mg/kg)

100

 

---Flow Chart:

 

                            Phosphoric acid, Lye and Hot Water                              Vacuum               

                             ↓                                                                 ↑ 

Crude oilDephosphorization, Degumming, WashingDrying and BleachingFiltration 

                                        ↓                                               ↑                            

                                     Soapstock                            Bleaching Clay         Waste Clay

 

DeodorizationRefined oil

 

 

---Technology Description:

1). Degumming, Water Washing and Drying Section
The solid impurities in crude oil will be removed by bag filter, and measured accurately by mass flowmeter, and then enter the degumming workshop to remove the colloidal, the crude oil heated will be ex-changed the heated, it will be fully mixed with phosphoric acid, the mixture will react in the acid tank. After the reaction, the alkali liquid will be added in, the partial neutralization reaction will be done here, and then the colloidal, starch and other impurities contains in oil will be separated out.


All temperature in the whole degumming process of Castor Oil Refining Equipment is automatic control and adjustable, and all operations can completely achieve in control room.


Oil Refining Kettle



2). Decoloring Section:

The degummed oil will be pre-heated by the deodorization refined oil, then it will be heated and enter pre-mixing tank. Meanwhile, the clay which is measured by metering device directly in clay tank, and then the measured clay will be added to the pre-mixing tank. After a fully mixing, the mixture of clay and oil will be sent into the decoloring tower, the color will be removed here.

 

The decolorization reaction in decoloring tower will last about 30-60 minutes. Then the mixture will be pumped out and filtered by Armagh filter, the waste clay will be separated from the oil. The residue clay particle will be firstly filtered by the precision filter and then go into the gassing evolution tank to remove the moisture and volatile matter. The whole decolorization process temperature of Castor Oil Refining Equipment is self-control and adjustable. The filtration system has achieved the feeding oil automatically, circulation, filtration, baked cakes, slag and other operations by manual implementation .


The decoloring section design trapping odor device, the odor in the steam will be purged by the circulating water, thus to eliminate odor pollution in decolorization.


Bleaching Pot

 

 

 

3). Deodorization Section

Gas substances will enter the deodorization section to remove the free fatty acids and unpleasant gas. All of this will be removed under the high vacuum circumsatnces by the deodorization tower. Using the to remove these substances by steam under high vacuum conditions. The removed fatty acid will be collected by the fatty acid trap and pumped into the receiving tank, this later will be used as vice products.


In order to save energy, the decolored oil of Castor Oil Refining Equipment will firstly heat ex-changed with the deodorization oil by heat ex-changer, and then heated to the deodorization temperature of about 235-236℃ by high pressure steam.


The water ring vacuum pump was adopted in the deodorization section vacuum system, the extracted odor in deodorizing vacuum will be trapped by the circulating water, thus to eliminate the odor pollution in deodorizing section.

Deodorization Pot

 

 

---Quality Index of Refined Oil:

Item 

Quality Index 

First grade 

Second grade

Third grade

Fourth grade

Color 

( Lovibond Dispoable Cuvettes 25.4mm)≤

-

-

Yellow 70

Red4.0

Yellow 70  

Red 6.0

( Lovibond Dispoable Cuvettes 133.4mm)≤

Yellow 20  Red 2.0

Yellow 35  Red 4.0

-

-

Smell & Taste 

Odorless & good taste

Good smell and taste

Have soybean oil 

inherent smell 

and taste, no odor 

Transparency

Clear & Transparent

-

-

Moisture&Volatiles(%)≤

0.05

0.10

0.20

Insoluble Impurities(%)

≤0.05

Acid Value(KOH)(mg/g)≤

0.20

0.30

1.0

3.0

Peroxide Value(mmol/kg)≤

5.0

6.0

Heating Test (280℃)

-

-

No educt,

yellow value 

not change, 

the increase 

of red value 

not over 0.4

Micro educt,

yellow value 

Not change, 

the increase 

of red value 

not over 0.4, 

the increase of blue 

value not over 0.5

Soap Content (%)≤

-

-

0.03

Smoke Point (℃)≥

215

205

-

-

Residue Solvent (mg/kg)

Not to be detected 

≤50

   Small Castor Oil Refining Equipment

2017 Advanced design mustard Oil Refinery from Huatai Machinery

The followings are the equipments of our company:

Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project

Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project

Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology

 

  Drawing of Complete Oil Production Line

Production Base of Huatai Company

Part Pictures of Delivery Site

 

Part Pictures of Foreign Customers' Visiting
 

 

If u want to know more details about our factory and Castor Oil Refining Equipment , please don't hesitate to contact me. All of our team members will try our best to help u build the most suitable plant. Waiting for you!!!

2017 Advanced design mustard Oil Refinery from Huatai Machinery